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We utilize the VDT (Vibrant Dry Tamp) production method.
We produce stone by compressing earth moist zero-slump material against
rigid formwork, until it is densely compacted and ready for immediate
removal from the form. The mix design
consists of Portland cement and finely graded aggregates. Virtually
any color can be achieved by the addition of iron oxide pigments.
The company started producing stone in 1995 in
a small facility in central New Jersey. In January 2002 we relocated
to our current 24,000 square foot manufacturing plant in Shamong,
New Jersey.
Difficult projects are
no match for our expertise and commitment.
Custom cast stone manufacturing is a labor intensive process that
involves expert estimating, drafting, pattern making, production,
packaging and shipping. All our cast stone is custom made for each
and every project.
Every part of the manufacturing process is overseen
by our own competent, experienced employees, assuring success from
beginning to end. We specialize in producing stone for complex and
intricate projects that require a level of expertise not available
from other stone manufacturing companies.
Precision It starts with your idea.
We work hand in hand with our customers to insure that their vision
becomes reality. Craftmanship
As a manufacturer of the finest cast stone products in the industry,
Shelby Cast Stone is proud to offer stone products handcrafted with
care and extraordinary workmanship. All our cast stone is custom
made for each and every project.
Shelby Cast Stone . .
. because your project deserves the best.
Every piece of Shelby Cast Stone is . . .
- Custom made for your project
- Hand tamped using the VDT method
- Meets or exceeds ASTM C1364
And we provide . . .
- A wide range of custom colors available at
no additional cost.
- In-house estimating, drafting, production,
and shipping.
- Stone that can be used at or below grade.
- Dimensional stone textures include RockFace,
Chiseled, Smooth, and Exposed Aggregate.
- Stone can be cleaned with PROSOCO’s
Sure Klean 600 or Vanatrol.
- All of our stone, both custom and dimensional,
is manufactured from the same mix to ensure consistent color,
finish, and texture.
- Custom shapes and sizes to meet the needs of
your individual project
- Material in sizes for thin veneer applications.
Good for your project
& safe for the environment
Concern for the environment prevents us from washing our stone with
any kind of acid based cleaning solutions. After production, the
stone may contain a film or residue that can only be removed with
the use of a more powerful cleaning agent. We recommend cleaning
with the same product used to clean all of the other masonry. Acid
washing will enhance the color of Shelby Cast Stone by removing
surface residue, which can also be achieved by the natural weathering
process. Whether you clean the stone after installation or allow
it to age naturally, the same beautiful results will follow.
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